Steel Surface Area Calculator

Theoretical geometric surface area and the estimated area to be coated, separated for open and hollow sections.

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Method & assumptions

External area = Pext × L × N ; Internal area = Pint × L × N ; Coating area = (Pext + k·Pint) × L × N × (1 + allowance) + end areas

Pext / Pint = external / internal coated perimeter (m²/m), k = 1 if the inside is coated (e.g. hot-dip galvanizing) else 0

Theoretical geometric area. Practical treated area depends on the coating system: hollow sections are normally painted externally only, while hot-dip galvanizing coats inside and outside. Add allowances for connections, stiffeners and cleats.